logo for company that makes displacement sensors, string pots, and air data products (pitot static)
The Miniature, Rugged Alternative to LVDTs and Linear Potentiometers
OrderAboutSite Map
Home Position Transducers Air Data Products Newsletter Support Special Offers Contact Us Business Information

Displacement Cable Sag Error Calculator

1 Cable tension: N
See the Literature Room for typical cable tension values.
2 Straightline distance: m
3 Cable weight per unit length: kg/m
Value for 0.018-in (0.4572-mm) diameter displacement cable is 0.00074408 kg/m. Value for 0.027-in (0.6858-mm) diameter displacement cable is 0.00193461 kg/m.
4 Force perpendicular to cable length: m/s²
9.81 m/s² for sea-level gravitional force on Earth.
Press
Answer

For the above values, the displacement cable length will be 0.50000002 m.

The displacement cable will sag 0.00007 m.

This cable sag adds ±0.000005% to the transducer's measurement error.

Imperial Units Version

Deriving the Catenary Curve Equation

A catenary curve describes the shape the displacement cable takes when subjected to a uniform force such as gravity. This curve is the shape of a perfectly flexible chain suspended by its ends and acted on by gravity. The equation was obtained by Leibniz and Bernoulli in 1691 in response to a challenge by Bernoulli and Jacob.

catenary curve and equation as exhibited by hanging displacement cable
Displacement Cable Idealized As A Catenary Curve

The equation of a catenary curve can be derived by examining a very small part of a cable and all forces acting on it (see Figure 2)

catenary curve and equation as exhibited by hanging displacement cable
Figure 2 - Forces Acting on a Part of Cable (Section 1-2)

Here h is the sag the cable gets under the action of gravitational force. To simplify, we will examine two points on the cable: points 1 and 2. Let the distance between point 1 and 2 be so small, that cable segment 1-2 is linear. Let dx and dy be projections of section 1-2 length to X and Y axes respectively.

A tightening force is acting at every point of cable. It is directed at a tangent to cable curve and depends only on the coordinates of cable point. Let the tightening force at point 1 be N and that at point 2 be N+dN, where dN is a small addition due to difference of coordinates.

Let P be the weight of cable section 1-2. Weight is directed downwards, parallel to Y axis. Let α be the angle between the X axis and cable section 1-2.

For cable section 1-2 to be at rest and equilibrium with the rest of cable, forces acting on this section need to balance each other. The sum of these forces need to equal to zero.

Formula Explanation
Deriving Cutenary Curve

Projections of sum of all forces acting at section 1-2 to X and Y axes should look like formula 1. Here Nx and Ny are projections of tighting force N to X an Y axes correspondingly. These equations give us the value for cable weight P (formula 2).

Deriving Cutenary Curve

We see from Figure 2 that the ratio of tighting force projections (N) is found to be a slope ratio of the force N (see formula 3).

Deriving Cutenary Curve

If we differentiate this ratio by x, we get second derivative of ratio (formula 4).

Deriving Cutenary Curve

At the same time, cable weight P is cable weight per unit length (q) mutliplied by differential of arc (dS) (formula 5).

Deriving Cutenary Curve

Using formula 2, we can see that first derivative of projecting of tightening force to Y axis can be showed by the differential of arc (formula 6).

Deriving Cutenary Curve

If we state formula 7,

Deriving Cutenary Curve

we get the final equation for cable form (formula 8).

Deriving Cutenary Curve

We will solve this equation using substitution (formula 9).

Deriving Cutenary Curve

Finally we get (formula 10), where C1 and C2 are coefficients that are defined by point of origin in concerned system. We assume this point to be the lowest point of cable, then C1 = 0 and C2 = 1.

Deriving Cutenary Curve

Hence the equation of cable form looks like formula 11. This formula is wide-known as that for the catenary curve.

Deriving Cutenary Curve

Cable sag (h) is value of cable form equation for point l/2 (formula 12), where l is the straightline distance between the position transducer and the application (Figure 1).

Deriving Cutenary Curve

For cable length, we will use the formula for the length of the catenary curve (formula 13).

Deriving Cutenary Curve

The length of the cable is the catenary length from point -l/2 to point l/2 (formula 14).


Table 1: Derivation of the Catenary Curve Equation

Proving the Calculator

Now some test to prove our calculator above. The input data we have is:

Field Sybmol Units Default value
Cable tension Nx N 3
Straightline distance l m 0.5
Cable mass per unit length kg/m 0.00065617
Force perpendicular to cable length (acceleration of gravity) g m/s^2 9.81

For these default inputs, we can use formulas 7-14 to calculate the cable sag and cable length:

Variable Formula Value
q Cable mass per unit length * Force perpendicular to cable length 0.0064370277
a (7) 466.053610426439519593
Cable sag h (12) 0.00006705237348283384
Cable length S (14) 0.50000002397877673999

Because the mass of the cable per unit length is so small and the cable tension is relatively high, cable sag does not produce any significant error unless the cable length is exceptionally long (over 60 feet (18.28 meters)). The cable sag error is minor compared to other error sources (generally less than ± 0.0025%).

The easy-to-use calculator above shows how displacement cable sag affects the accuracy of our position transducers. The calculator displays the cable sag in absolute units as well as a percentage of total cable length ("measurement error").

There is virtually no cable sag error when the displacement cable has no appreciable "side loads" on it such as what exists in a space environment or when the cable is oriented parallel to the direction of gravity.

Other catenary facts:

  • Jungius disproved Galileo's claim that the curve of a chain hanging under gravity would be a parabola in 1669.
  • The word catenary is derived from the Latin word for "chain."
  • The curve is also called the Alysoid and Chainette.

Additional information on the catenary curve can be found at:

Other calculators:

No Warranties: This calculator and information are provided "as is" without any warranty, condition, or representation of any kind, either express or implied, including but not limited to, any warranty respecting non-infringement, and the implied warranties of conditions of merchantability and fitness for a particular purpose. In no event shall SpaceAge Control, Inc. be liable for any direct, indirect, special, incidental, consequential or other damages howsoever caused whether arising in contract, tort, or otherwise, arising out of or in connection with the use or performance of the information contained on this Web page.


Position Measurement Newsletter Privacy Policy

SpaceAge Control, Inc.
An ISO9001:2000/AS9100B-Compliant Company
38850 20th Street East • Palmdale, CA 93550 USA
661-273-3000 • Fax: 661-273-4240 • email@spaceagecontrol.com
Business hours: Mon-Thu, 06:30 to 17:00 (Pacific time)
PrivacyConditions of UseComments and Questions
All specifications subject to change without notice.
© 1996-2014 SpaceAge Control, Inc. All rights reserved.
After Hours Help: 661-273-3000 Ext. 100 (for hours outside of Mon-Thu, 06:30 to 17:00 (Pacific time))

top Newsletter   •   News   •   Representatives   •   Request Literature   •   CAD Models   •   Calculators   •   Print   •   PDF top